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Manufacturing Capabilities

Forging

Forging

In-house drop forging for load-bearing scaffolding components

  • Drop Forge Hammers: 3 units × 1.0–1.5 ton class
  • Forged part weight range: ~0.3 kg to 15 kg
  • Induction Billet Heaters for consistent surface quality
  • Controlled billet size, forging temperature, and reduction ratio
  • Dimensional control as per DIN EN 10243 / IS 3469

Pressing / Stamping

Mechanical pressing and stamping for formed steel parts.

  • Mechanical presses: multiple units up to 250–400 tons (typical range)
  • Sheet thickness range: 2 mm to 12 mm
  • Suitable for repetitive, high-volume stamped components
Pressing / Stamping
Fabrication & Assembly

Fabrication & Assembly (Welding Systems)

Fixture-based fabrication and assembly of scaffolding components

  • Welding processes: MIG / Arc
  • Dedicated welding bays with jigs and fixtures
  • Joint integrity verified as per ISO 3834 / EN 1090

Machining

Machining of critical dimensions, threads, and interfaces.

  • Conventional + CNC lathes and milling machines
  • Machined features: threads, bores, faces, slots
  • Tolerances typically ±0.1 mm to ±0.3 mm, feature-dependent
Machining
Surface Treatment

Surface Treatment

Surface protection for outdoor and corrosion-prone environments.

Processes:
  • Hot-dip galvanizing (outsourced, controlled)
  • Zinc electroplating
  • Nickel / Chrome plating (where required)
  • Coating thickness and adhesion verified as per ISO 1461

CNC Tool Room

In-house tool room supporting production continuity.

  • CNC machines for die manufacturing and modification
  • In-house fixtures, gauges, and tooling
  • Enables faster die correction and dimensional stability
CNC Tool Room
Designing Department

Designing Department

Design and engineering support for products and tooling.

  • In-House Tooling and die design for forging and pressing
  • Ability to work from customer drawings, EN / BS standards, and tolerances
  • Supports custom and modified scaffolding components
Testing Laboratory

Testing Laboratory

In-house lab supporting production and final approval.

  • Tests: load, shear, bending, hardness
  • Dimensional inspection using gauges and fixtures
  • Coating thickness measurement
  • Supports Pre-Dispatch Inspection (PDI) and batch release